Vacuum simintin gyaran kafasu ne sassan karfen da ake samar da sutsarin simintin motsi. Sun bambanta da simintin saka hannun jari na yau da kullun saboda dabarun da ake amfani da su don ƙirƙirar waɗannan sassa na ƙarfe. Tsarin yana farawa ta hanyar sanya nau'i mai nau'i biyu a cikin ɗakin da ba a so. Sai injin ya zana narkakkar karfen zuwa cikin injin. A ƙarshe, ana ƙarfafa simintin gyare-gyare a cikin tanda kuma ana cire ƙirar don sakin simintin na ƙarshe.
Idan kuna da aikin da ke buƙatar simintin gyare-gyare masu inganci, za mu iya samar muku da su. Anan a RMC, muna amfani da nau'ikan ciyar da nauyi da kuma hanyoyin simintin vacuum don samar da simintin gyare-gyare na al'ada waɗanda ke da nauyi daga ƴan kilogiram har zuwa ɗaruruwan kilogiram. Ƙwararrun shekarun mu marasa ƙima a cikin waɗannan hanyoyin guda biyu suna ba da tabbacin cewa za mu iya samar da mafifici ko kusa da sassa masu siffa waɗanda ke buƙatar ƙaramin aiki ko ƙarewa.
▶ Vacuum Casting Materials:
Karfe Karfe: Ƙananan Karfe Carbon, Matsakaicin Karfe Carbon Karfe da Babban Karfe Karfe daga AISI 1020 zuwa AISI 1060.
• Simintin Ƙarfe: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo ... da dai sauransu akan buƙata.
• Bakin Karfe: AISI 304, AISI 304L, AISI 316, AISI 316L da sauran bakin karfe.
• Brass & Copper.
• Sauran Kayayyaki da Ka'idoji akan buƙata
▶ V Ƙarfin Simintin Tsari:
• Girman Girma: 1,000 mm × 800 mm × 500 mm
• Nauyin Nauyi: 0.5 kg - 100 kg
• Yawan Shekara: ton 2,000
Haƙuri: Akan Buƙatar.
▶ Tsare-tsaren Simintin Wuta:
• Ana rufe ƙirar ta ƙunshe da takarda mai bakin ciki na filastik.
• Ana sanya flask akan tsarin da aka lulluɓe kuma an cika shi da busasshiyar yashi ba tare da ɗaure ba.
• Daga nan sai a sanya filaye na biyu a saman yashi, sannan a zana yashi don a cire tsarin. Dukansu halves na mold ana yin su kuma an haɗa su ta wannan hanya.
• Yayin da ake zubawa, ƙurawar tana kasancewa a ƙarƙashin vacuum amma kogon simintin bai yi ba.
• Lokacin da ƙarfe ya dafe, injin yana kashe kuma yashi ya faɗi, yana sakin simintin.
• Yin gyare-gyaren injin yana samar da simintin gyare-gyare tare da cikakkun bayanai masu inganci da daidaiton girma.
• Ya dace musamman don manyan simintin gyare-gyare.
| Abũbuwan amfãni don Casting a RMC | ||||||
| Tsarin yin simintin gyare-gyare | Ƙarfin Shekara / Tons | Babban Kayayyakin | Simintin Nauyi | Matsayin Haƙuri na Girma (ISO 8062) | Maganin Zafi | |
| Green Sand Casting | 6000 | Ƙarfe mai launin toka, Ƙarfe na Cast, Cast Al, Brass, Cast Karfe, Bakin Karfe | 0.3 zuwa 200 kg | Saukewa: CT11-CT14 | Daidaitawa, Ragewa, Zazzaɓi, Ragewa, Ƙarfafawa | |
| Yin Simintin Yashi Mai Rufaɗo (Shell Casting) | 0.66 zuwa 440 lbs | CT8 ~ CT12 | ||||
| Rasa Kakin Zuba Jari | Fitar Gilashin Ruwa | 3000 | Bakin Karfe, Carbon Karfe, Alloy Karfe, Brass, Aluminium, Duplex Bakin Karfe, Cast Iron | 0.1 zuwa 50 kg | CT5~CT9 | |
| 0.22 zuwa 110 lbs | ||||||
| Silica Sol Casting | 1000 | 0.05 zuwa 50 kg | CT4 ~ CT6 | |||
| 0.11 zuwa 110 lbs | ||||||
| Batar da Kumfa | 4000 | Bakin Karfe, Bakin Karfe, Alloy, Carbon Karfe, Bakin Karfe, Brass, Al | 10 zuwa 300 kg | CT8 ~ CT12 | ||
| 22 zuwa 660 lbs | ||||||
| Vacuum Casting | 3000 | Bakin Karfe, Bakin Karfe, Karfe Karfe, Karfe Karfe, Bakin Karfe | 10 zuwa 300 kg | CT8 ~ CT12 | ||
| 22 zuwa 660 lbs | ||||||
| Babban Matsi na Mutuwar Casting | 500 | Aluminum Alloys, Zinc Alloys | 0.1 zuwa 50 kg | CT4~CT7 | ||
| 0.22 zuwa 110 lbs | ||||||
▶ Tsarin Simintin Fita
• Deburring & Tsaftacewa
• Harbin fashewa / Yashi Peening
• Maganin zafi: daidaitawa, Quench, Tempering, Carburization, Nitriding
• Maganin Sama: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec.
•MachiningJuyawa, Niƙa, Lathing, Hakowa, Girma, Niƙa.
▶ Me Yasa Ka Zaba RMC don Abubuwan Simintin Tsari na V (Vacuum)?
• Sauƙaƙe dawo da yashi saboda ba a amfani da masu ɗaure
Yashi baya buƙatar gyara injina.
• Kyakkyawan iska mai kyau saboda babu ruwa yana haɗuwa da yashi, saboda haka ƙananan lahani.
• Mafi dacewa da manyan simintin gyare-gyare
• Tasirin tsada, musamman don manyan simintin gyare-gyare.
