Zuba jari, wanda kuma aka sani bataccen simintin kakin zuma kodaidaitaccen simintin gyaran kafa, yana nufin samuwar yumbu a kusa da sifofin kakin zuma don ƙirƙirar nau'i mai yawa ko guda ɗaya don karɓar narkakken ƙarfe. Wannan tsari yana amfani da tsarin ƙirar kakin zuma wanda za'a iya kashewa don cimma hadaddun siffofi tare da kyawawan halaye na saman. Don ƙirƙirar ƙirar ƙira, ƙirar kakin zuma, ko tari na alamu, ana tsoma su cikin kayan yumbu sau da yawa don gina harsashi mai kauri. Ana aiwatar da aikin de-wax sannan kuma tsarin bushewar harsashi ya biyo baya. Sannan ana samar da harsashin yumbu maras kakin zuma. Daga nan sai a zuba narkakken ƙarfe a cikin kogon harsashi na yumbu ko tari, kuma da zarar ya tabbata kuma ya sanyaya, an karye harsashin yumbun don bayyana abin da aka simintin ƙarfe na ƙarshe. Madaidaicin simintin saka hannun jari na iya cimma daidaito na musamman ga kanana da manyan sassa na simintin gyare-gyare a cikin kewayon kayan.
Matakan Tsarin Zuba Jari:
A lokacin aikin simintin saka hannun jari, ana lulluɓe ƙirar kakin zuma da kayan yumbu, wanda, idan ya taurare, yana ɗaukar jigo na ciki na simintin da ake so. A mafi yawancin lokuta, ana jefa sassa da yawa tare don ingantaccen aiki ta hanyar haɗa ƙirar kakin zuma ɗaya zuwa sandar kakin zuma ta tsakiya da ake kira sprue. An narkar da kakin zuma daga tsarin - wanda shine dalilin da ya sa ake kuma san shi da tsarin da aka rasa - kuma ana zuba narkakken ƙarfe a cikin rami. Lokacin da karfe ya kafe, ana girgiza yumbura, yana barin sifar kusa da simintin da ake so, sannan ta ƙare, gwaji da marufi.
Menene Simintin Zuba Jari Ake Amfani Da shi?
Simintin zuba jariAna amfani da su sosai a cikin famfo da bawul, motoci, manyan motoci, injinan ruwa, manyan motocin forklift da sauran masana'antu da yawa. Saboda keɓancewar jurewar simintin su da kyakkyawan gamawa, ana ƙara amfani da simintin kakin zuma da aka rasa. Musamman ma, simintin saka hannun jari na bakin karfe yana taka muhimmiyar rawa a cikin ginin jirgi da jiragen ruwa saboda suna da karfin hana tsatsa.
Akwai dalilai da yawa don zaɓarRMC Investment casting foundrya matsayin tushen ku don saka hannun jari, waɗannan sun haɗa da:
- Cibiyar injiniya tare da mayar da hankali kan simintin ƙarfe
- Kwarewa mai yawa tare da hadaddun geometries da sassa masu wuyar samarwa
- Kayayyaki masu yawa, gami da na'urorin ƙarfe da na ƙarfe waɗanda ba na ƙarfe ba
- In-gida CNC machining damar
- Maganganun tsayawa ɗaya don simintin saka hannun jari da tsari na biyu
- tabbataccen ingancin inganci
- Haɗin kai wanda ya haɗa da masu samar da kayan aiki, injiniyoyi, mai kafa, injiniyoyi da ƙwararrun samarwa.
Kamar yadda abubuwan da aka yi amfani da su na jan karfe, tagulla da tagulla za a iya kafa su zuwa sassa masu rikitarwa sosai, yana mai da su manufa dontsarin simintin zuba jari. Canje-canjen farashi na yau da kullun na iya sa waɗannan kayan su zama masu tsada sosai, suna sa sharar gida mai tsada sosai, musamman idan aka yi la'akari da injinan CNC da/ko ƙirƙira azaman tsarin masana'anta don samar da sassan simintin ku. Tagulla mai tsafta ba yawanci ake jefawa ba. Zuba jari (ɓataccen kakin zuma) simintin simintin gyare-gyare hanya ce ta ƙayyadaddun simintin simintin gyare-gyaren dalla-dalla dalla-dalla dalla-dalla ta amfani da kwafin tsarin kakin zuma. Zuba jari ko rasa kakin zuma tsari ne na ƙarfe wanda yawanci yana amfani da ƙirar kakin zuma da ke kewaye da harsashi yumbu don yin yumbu. Lokacin da harsashi ya bushe, kakin zuma ya narke, yana barin ƙura kawai. Sannan ana samar da bangaren simintin ta hanyar zuba narkakkar karfe a cikin yumbu.
Brass shine gami da ya ƙunshi jan ƙarfe da zinc. Brass wanda ya hada da jan karfe da zinc ana kiransa tagulla na yau da kullun. Idan nau'in allo ne da ya ƙunshi abubuwa sama da biyu, ana kiransa tagulla na musamman. Brass shine gami da jan ƙarfe tare da zinc a matsayin babban kashi. Yayin da abun ciki na zinc ya karu, ƙarfin da filastik na gami yana ƙaruwa sosai, amma kayan aikin injiniya za su ragu sosai bayan wuce 47%, don haka abun ciki na zinc na tagulla yana ƙasa da 47%. Baya ga zinc, tagulla na simintin sau da yawa yana ƙunshe da abubuwa masu haɗawa kamar silicon, manganese, aluminum, da gubar.
Tagulla na simintin gyare-gyare yana da kayan aikin injiniya mafi girma fiye da tagulla, amma farashin ya yi ƙasa da tagulla. Ana amfani da simintin simintin gyare-gyare na yau da kullun don bushes, bushes, gears da sauran sassa masu jure lalacewa da bawuloli da sauran sassa masu jure lalata. Brass yana da juriya mai ƙarfi. Ana amfani da Brass sau da yawa don yin bawuloli, bututun ruwa, haɗa bututu don na'urorin sanyaya iska na ciki da na waje, da radiators.
Kayayyakin donZuba JariTsari a RMC Foundry | |||
Kashi | Babban darajar China | darajar Amurka | Jamus Grade |
Bakin Karfe na Ferritic | 1Cr17, 022Cr12, 10Cr17, | 430, 431, 446, CA-15, CA6N, CA6NM | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
Martensitic Bakin Karfe | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | 410, 420, 430, 440B, 440C | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
Austenitic bakin karfe | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 80. 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
Hazo Hardening Bakin Karfe | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | 1.4542 |
Duplex Bakin Karfe | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 |
Babban Mn Karfe | ZGMn13-1, ZGMn13-3, ZGMn13-5 | B2, B3, B4 | 1.3802, 1.3966, 1.3301, 1.3302 |
Kayan aiki Karfe | Cr12 | A5, H12, S5 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 |
Karfe Resistant Heat | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | 309, 310, CK20, CH20, HK30 | 1.4826, 1.4828, 1.4855, 1.4865 |
Alloy-base Alloy | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, INCOLOY600, Farashin 625 | 2.4815, 2.4879, 2.4680 | |
Aluminum Alloy | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | G-AlSi7Mg, G-Al12 |
Alloy na Copper | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
Cobalt-base Alloy | UMC50, 670, Darasi na 31 | 2.4778 |
HAKURI JIN JINI | |||
Inci | Millimeters | ||
Girma | Hakuri | Girma | Hakuri |
Har zuwa 0,500 | ±.004" | Har zuwa 12.0 | ± 0.10mm |
0.500 zuwa 1.000" | ±.006" | 12.0 zuwa 25.0 | ± 0.15mm |
1.000 zuwa 1.500" | ±.008" | 25.0 zuwa 37.0 | ± 0.20mm |
1.500 zuwa 2.000" | ±.010" | 37.0 zuwa 50.0 | ± 0.25mm |
2.000 zuwa 2.500" | ±.012" | 50.0 zuwa 62.0 | ± 0.30mm |
2.500 zuwa 3.500" | ±.014" | 62.0 zuwa 87.0 | ± 0.35mm |
3.500 zuwa 5.000" | ±.017" | 87.0 zuwa 125.0 | ± 0.40mm |
5.000 zuwa 7.500" | ±.020" | 125.0 zuwa 190.0 | ± 0.50mm |
7.500 zuwa 10,000" | ±.022" | 190.0 zuwa 250.0 | ± 0.57mm |
10.000 zuwa 12.500" | ±.025" | 250.0 zuwa 312.0 | ± 0.60mm |
12.500 zuwa 15.000 | ±.028" | 312.0 zuwa 375.0 | ± 0.70mm |
