OEM al'ada jefa bakin karfe simintin simintin gyare-gyare ta hanyar madaidaicin saka hannun jari + injin CNC. Akwai ƙarin tsari: maganin zafi, jiyya na ƙasa, gwaji da taro.
Bakin karfe shine takaitaccen bakin karfe da juriya acid. Ana kiransa bakin karfe wanda ke da juriya ga raunanan kafofin watsa labarai kamar iska, tururi, da ruwa. Karfe mai jure lalata ana kiransa karfe mai jurewa acid.
| Bayanan Fasaha na Simintin Zuba Jari a RMC Foundry | |
| R&D | Software: Solidworks, CAD, Procast, Pro-e |
| Lokacin Jagora don Ci gaba da Samfura: kwanaki 25 zuwa 35 | |
| Narke Karfe | Bakin Karfe na Ferritic, Bakin Karfe Martensitic, Bakin Karfe Austenitic, Hazo Hardening Bakin Karfe, Duplex Bakin Karfe |
| Karfe Karfe, Bakin Karfe, Karfe na Kayan aiki, Karfe Resistant Heat, | |
| Alloy na Nickle-base, Aluminum Alloy, Copper-base Alloy, Cobalt-base Alloy | |
| Ƙarfe Standard | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Kayayyakin Ginin Shell | Silica Sol (Silica Precipitated Silica) |
| Gilashin Ruwa (Sodium Silicate) | |
| Cakuduwar Silica Sol da Gilashin Ruwa | |
| Sigar Fasaha | Nauyin yanki: 2 gram zuwa gram 200 |
| Matsakaicin Girma: 1,000 mm don Diamita ko Tsayi | |
| Min bangon kauri: 1.5mm | |
| Ƙunƙarar Simintin Ɗaukaka: Ra 3.2-6.4, Ƙunƙarar Mashina: Ra 1.6 | |
| Haƙuri na yin Simintin gyaran kafa: VDG P690, D1/CT5-7 | |
| Haƙuri na Machining: ISO 2768-mk/IT6 | |
| Core Inner: Ceramic Core, Urea Core, Water Soluble Wax Core | |
| Maganin Zafi | Daidaita, zafin jiki, ƙushewa, ɓarnawa, Magani, Ƙarfafawa. |
| Maganin Sama | Watsawa, Yashi / Harbin fashewa, Tushen tutiya, Nickel Plating, Jiyya na Oxidation, Foda, Zanen foda, Geormet, Anodizing |
| Gwajin Girma | CMM, Vernier Caliper, Ciki Caliper. Zurfin Gage, Tsawon Tsayi, Go/Ba Go Gage, Gyaran Gyaran Jiki na Musamman |
| Binciken Kimiyya | Binciken Tarin Sinadarai (Abubuwan sinadarai 20), Binciken Tsafta, Binciken Radiyo na X-ray, Analyzer Carbon-sulfur |
| Duban Jiki | Ma'auni mai ƙarfi, Tsayayyen Blancing, Kayayyakin Injini (Tauri, Ƙarfin Haɓaka, Ƙarfin Tensile), Tsawaitawa |
| Ƙarfin samarwa | Fiye da ton 250 a kowane wata, fiye da ton 3,000 a shekara. |
Saboda bambanci a cikin sinadaran abun da ke ciki tsakanin talakawa bakin karfe da acid-resistant karfe, su lalata juriya ne daban-daban. Bakin karfe na yau da kullun baya juriya ga lalatawar kafofin watsa labarai na sinadarai, yayin da karfe mai juriya na acid gabaɗaya baya lalacewa. Kalmar “Bakin Karfe” ba wai kawai tana nufin nau’in bakin karfe guda ɗaya ba ne, amma kuma tana nufin sama da baƙin ƙarfe na masana’antu fiye da ɗari. Kowane bakin karfe da aka haɓaka yana da kyakkyawan aiki a cikin takamaiman filin aikace-aikacen sa.
Bakin karfe sau da yawa ana raba zuwa martensitic bakin karfe, ferritic bakin karfe, austenitic bakin karfe, austenitic-ferritic (duplex) bakin karfe da hazo hardening bakin karfe bisa ga yanayin microstructure. Bugu da kari, bisa ga sinadaran abun da ke ciki, shi za a iya raba zuwa chromium bakin karfe, chromium nickel bakin karfe da chromium manganese nitrogen bakin karfe, da dai sauransu CF8M bakin karfe daidai da SS316/F316 da Sin Standard 0Cr17Ni12Mo2.
A cikin samar da simintin gyare-gyare, yawancin abubuwanbakin karfe simintin gyaran kafaana kammala tazuba jari. Filayen simintin gyare-gyaren bakin karfe da aka samar ta hanyar zuba jari ya fi santsi kuma daidaiton girman yana da sauƙin sarrafawa. Tabbas, farashin saka hannun jarin simintin bakin karfe yana da inganci idan aka kwatanta da sauran matakai da kayan aiki.
Simintin saka hannun jari, wanda kuma ake kira simintin simintin gyare-gyare ko ɓataccen simintin kakin zuma, ana amfani da shi sosai saboda yana ba da simintin simintin gyare-gyare tare da cikakkun bayanai masu kyau da za a kera su cikin rahusa. Tsarin ya haɗa da samar da simintin ƙarfe ta amfani da gyaggyarawa da aka yi daga ƙirar kakin zuma.
Aikace-aikace Na Musamman Simintin gyare-gyare da Machining Parts:
1. Motoci sassa: Birki Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Wheels, Filter Housing, CV hadin gwiwa Housing, Kulle Kulle.
2. Sassan Motoci: Rocker Arms, Mai watsa Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
3. Na'ura mai aiki da karfin ruwa Sassan: Hydraulic Silinda, Na'ura mai aiki da karfin ruwa Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Silinda Head, Hydraulic Silinda Triangle Bracket.
4. Injin Aikin Noma da Sassan tarakta: Gidajen Gear, Murfin Gear, Haɗin Sanda, Ƙarfin Wuta, Toshe Injin, Murfin Inji, Gidajen Pump, Bracket, Hanger, Hook, Bracket.
5. Jirgin ƙasa da Motoci masu ɗaukar nauyi: Gidajen Shock Absorber, Shock Absorber Cover, Draft Gear Housing, Draft Gear Cover, Wedge and Cone, Wheels, Brake Systems, Handles, Guides.
6. Sassan Injin Gina: Gear, Wurin Wuta, Fam ɗin Gear, Gidajen Gearbox, Murfin Gearbox, Flange, Bushing, Boom Silinda, Bracket Support, Tankin Hydraulic, Hakora Guga, Guga.
7. Sassan Kayan Aiki: Ƙafafun hannu, Caster, Bracket, Silinda na hydraulic, Ƙaƙƙarfan Ƙaƙƙarfan Ƙaƙƙarfan Ƙaƙwalwar Ƙaƙwalwa
8. Valve and Pump Parts: Valve Body (Housing), Butterfly Valve Disc, Ball Valve Housing, Flange, Connector, Camlock, Bude Impeller, Close Impeller, Pump Housing (Jiki), Rufin famfo.
| Daidai Matsayin Bakin Karfe | |||||||
| KURUNIYA | AISI | W-tafi | DIN | BS | SS | UNE / IHA | UNI |
| Martensitic da Ferritic Bakin Karfe | 420 C | 1,4034 | X43Cr16 | ||||
| 440 B/1 | 1 4112 | X90 Cr Mo V18 | |||||
| - | 1.2083 | X42 Cr 13 | - | 2314 | F.5263 | - | |
| 403 | 1.4000 | X6Cr13 | 403 S17 | 2301 | F.3110 | X6Cr13 | |
| (410S) | 1.4001 | X7Cr 14 | (403 S17) | 2301 | F.3110 | X6Cr13 | |
| 405 | 1.4002 | X6 CrAl 13 | 405 S17 | - | F.3111 | X6 CrAl 13 | |
| 416 | 1.4005 | Saukewa: X12CRS13 | 416 S21 | 2380 | F.3411 | Saukewa: X12CrS13 | |
| 410 | 1.4006 | X 10 Cr 13 | 410 S21 | 2302 | F.3401 | X12Cr13 | |
| 430 | 1.4016 | X6Cr 17 | 430 S17 | 2320 | F.3113 | X8Cr17 | |
| 420 | 1.4021 | X20 Cr 13 | 420 S37 | 2303 | F.3402 | X20Cr13 | |
| 420F | 1.4028 | X30 Cr 13 | 420 S45 | (2304) | F.3403 | X30Cr13 | |
| (420) | 1.4031 | X39Cr13 | 420 S45 | (2304) | F.3404 | - | |
| 431 | 1.4057 | X20 CrNi 17 2 | 431 S29 | 2321 | F.3427 | X16CrNi16 | |
| 430F | 1.4104 | X12 CrMoS 17 | - | 2383 | F.3117 | Saukewa: X10CrS17 | |
| 434 | 1.4113 | X6 CrMo 17 | 434 S17 | 2325 | - | Saukewa: X8CrMo17 | |
| 430 Ti | 1.4510 | X6 CrTi 17 | - | - | - | X6CrTi17 | |
| 409 | 1.4512 | X5 CrTi 12 | 409 S17 | - | - | X6CrTi12 | |
| Austenitic Bakin Karfe | 304 | 1.4301 | X5 CrNi 18 9 | 304 S15 | 2332 | F.3551 | X5CrNi18 10 |
| 305 | 1.4303 | X5 CrNi 18 12 | 305 S19 | - | - | X8CrNi19 10 | |
| 303 | 1.4305 | X12 CrNiS 18 8 | 303 S21 | 2346 | F.3508 | X10CrNiS 18 09 | |
| 304l | 1.4306 | X2 CrNiS 18 9 | 304 S12 | 2352 | F.3503 | X2CrNi18 11 | |
| 301 | 1.4310 | X12 CrNi 17 7 | - | 2331 | F.3517 | X12CrNi17 07 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S31 | 2332 | F.3551 | X5CrNi18 10 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S31 | 2333 | F.3551 | X5CrNi18 10 | |
| 304LN | 1.4311 | X2 CrNiN 18 10 | 304 S62 | 2371 | - | - | |
| 316 | 1.4401 | X5 CrNiMo 18 10 | 316 S16 | 2347 | F.3543 | X5CrNiMo17 12 | |
| 316l | 1.4404 | - | 316 S 12/13/14/22/24 | 2348 | X2CrNiMo17 12 | ||
| 316LN | 1.4429 | X2 CrNiMoN 18 13 | - | 2375 | - | - | |
| 316l | 1.4435 | X2 CrNiMo 18 12 | 316 S 12/13/14/22/24 | 2353 | - | X2CrNiMo17 12 | |
| 316 | 1.4436 | - | 316 S33 | 2343 | - | X8CrNiMo 17 13 | |
| 317l | 1.4438 | X2 CrNiMo 18 16 | 317 S12 | 2367 | - | X2CrNiMo18 16 | |
| 329 | 1.4460 | X3 CrNiMoN 27 5 2 | - | 2324 | F.3309 | - | |
| 321 | 1.4541 | X10 CrNiTi 18 9 | 321 S12 | 2337 | F.3553 | X6CrNiTi18 11 | |
| 347 | 1.4550 | X10 CrNiNb 18 9 | 347 S17 | 2338 | F.3552 | X6CrNiNb18 11 | |
| 316 Ti | 1.4571 | X10 CrNiMoTi 18 10 | 320 S17 | 2350 | F.3535 | X6CrNiMoTi 17 12 | |
| 309 | 1.4828 | X15 CrNiSi 20 12 | 309 S24 | - | - | X16 CrNi 24 14 | |
| 330 | 1.4864 | X12 NiCrSi 36 16 | - | - | - | - | |
| Duplex Bakin Karfe | S32750 | 1.4410 | X 2 CrNiMoN 25 7 4 | - | 2328 | - | - |
| S31500 | 1.4417 | X 2 CrNiMoSi 19 5 | - | 2376 | - | - | |
| S31803 | 1.4462 | X 2 CrNiMoN 22 5 3 | - | 2377 | - | - | |
| S32760 | 1.4501 | X 3 CrNiMoN 25 7 | - | - | - | - | |
| 630 | 1.4542 | Saukewa: X5CrNiCNb16-4 | - | - | - | - | |
| A564/630 | - | - | - | - | - | - | |
Abubuwan iyawa naZuba Jari Cemin Foundry:
• Girman Girma: 1,000 mm × 800 mm × 500 mm
• Nauyin Nauyi: 0.5 kg - 100 kg
• Yawan Shekara: ton 2,000
• Kayayyakin Lantarki don Gina Shell: Silica Sol, Gilashin Ruwa da haɗe-haɗensu.
Haƙuri: Akan Buƙatar.
AmfaninAbubuwan Simintin Zuba Jari:
- Madalla da m surface gama
- Haƙurin juzu'i masu ƙarfi.
- Siffa masu rikitarwa da rikitarwa tare da sassauƙar ƙira
- Ƙarfin jefa bangon bakin ciki don haka ɓangaren simintin gyare-gyare mai sauƙi
- Zaɓin zaɓi na ƙarfe na simintin ƙarfe da gami (na ƙarfe da mara ƙarfe)
- Ba a buƙatar daftarin aiki a cikin ƙirar ƙira.
- Rage buƙatar injiniyoyi na biyu.
- Low kayan sharar gida.
| Kayayyakin donZuba JariTsari a RMC Foundry | |||
| Kashi | Babban darajar China | darajar Amurka | Jamus Grade |
| Bakin Karfe na Ferritic | 1Cr17, 022Cr12, 10Cr17, | 430, 431, 446, CA-15, CA6N, CA6NM | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Martensitic Bakin Karfe | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | 410, 420, 430, 440B, 440C | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| Austenitic bakin karfe | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 80. 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Hazo Hardening Bakin Karfe | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | 1.4542 |
| Duplex Bakin Karfe | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 |
| Babban Mn Karfe | ZGMn13-1, ZGMn13-3, ZGMn13-5 | B2, B3, B4 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Kayan aiki Karfe | Cr12 | A5, H12, S5 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 |
| Karfe Resistant Heat | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | 309, 310, CK20, CH20, HK30 | 1.4826, 1.4828, 1.4855, 1.4865 |
| Alloy-base Alloy | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, INCOLOY600, Farashin 625 | 2.4815, 2.4879, 2.4680 | |
| Aluminum Alloy | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | G-AlSi7Mg, G-Al12 |
| Alloy na Copper | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Cobalt-base Alloy | UMC50, 670, Darasi na 31 | 2.4778 | |
| HAKURI JIN JINI | |||
| Inci | Millimeters | ||
| Girma | Hakuri | Girma | Hakuri |
| Har zuwa 0,500 | ±.004" | Har zuwa 12.0 | ± 0.10mm |
| 0.500 zuwa 1.000" | ±.006" | 12.0 zuwa 25.0 | ± 0.15mm |
| 1.000 zuwa 1.500" | ±.008" | 25.0 zuwa 37.0 | ± 0.20mm |
| 1.500 zuwa 2.000" | ±.010" | 37.0 zuwa 50.0 | ± 0.25mm |
| 2.000 zuwa 2.500" | ±.012" | 50.0 zuwa 62.0 | ± 0.30mm |
| 2.500 zuwa 3.500" | ±.014" | 62.0 zuwa 87.0 | ± 0.35mm |
| 3.500 zuwa 5.000" | ±.017" | 87.0 zuwa 125.0 | ± 0.40mm |
| 5.000 zuwa 7.500" | ±.020" | 125.0 zuwa 190.0 | ± 0.50mm |
| 7.500 zuwa 10,000" | ±.022" | 190.0 zuwa 250.0 | ± 0.57mm |
| 10.000 zuwa 12.500" | ±.025" | 250.0 zuwa 312.0 | ± 0.60mm |
| 12.500 zuwa 15.000 | ±.028" | 312.0 zuwa 375.0 | ± 0.70mm |
Ƙimar Ƙara Sabis akan Injiniya da Kerawa:
| Ayyuka | Bayani |
| Sabis na Jiyya na Sama | Rufe foda, Anodization, Electrophotesis, Chrome Plating, Painting, Sandar iska mai ƙarfi, Nickel Plating, Plating Zinc, Baƙar fata, gogewa, bluing, Geormet, Zintek, da sauransu. |
| CNC Precision Machining Services | Lathing, niƙa, Juyawa, Honing, hakowa, m, tapping, Wire Electrode Yanke, Nika...da dai sauransu. |
| Dubawa da Kula da ingancin | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Seling Matsa lamba Tester, Carbon Sulfur Analyzer, Metallurgical Microscope, Press Force Tester...da sauransu. |
