A matsayin wurin samar da simintin saka hannun jari kuma masana'anta na asali a China, RMC Casting Foundry na iya zub da simintin gyare-gyare na tushen nickel kamar yadda zanenku da buƙatunku suke.CNC machining sabis.
Thezuba jariana kuma kiransa daidaitaccen simintin gyare-gyare saboda yana da mafi kyawun yanayi da daidaito fiye da kowane tsarin simintin. Musamman don tsarin simintin siliki sol, ƙaƙƙarfan simintin gyare-gyare na iya kaiwa CT3 ~ CT5 a cikin jurewar simintin simintin gyare-gyare da CT4 ~ CT6 a cikin juriyar simintin simintin girma. Don casings da aka samar ta hanyar saka hannun jari, za a sami ƙasa ko ma babu buƙatar yin ayyukan injina. Har zuwa wani lokaci, simintin saka hannun jari na iya maye gurbin tsarin aikin injina.
Kayayyakin don Tsarin Zuba Jari a Gidan Kafa na RMC | |||||
| Kashi | Babban darajar China | Babban darajar UK | darajar Amurka | Babban darajar Japan | Jamus Grade |
| Karfe Karfe | ZG15, ZG20, ZG25, ZG35, ZG45, ZG55, Q235, Q345, Q420 | A1, A3, A5, CLA1A, CLA1C, AM1 | 1008, 1015, 1018, 1020, 1025, 1030, 1035, 1040, 1045, 1050, 1060, 1070, WC6, WCC, WCB, WCA, LCB | SC360, SC450, SC480, SCW410, SCW450, SCW550, SCW620, SCC5, S15C, S20C, S25C, S45C, S50C | 1.0570, 1.0558, 1.1191, 1.0619, 1.0446, GS38, GS45, GS52, GS60, 1.0601, C20, C25, C30, C45 |
| Ƙananan Ƙarfe Karfe | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V | CLA2, CLA3, CLA4, CLA8, CLA5A, CLA5B, CLA9, CLA11, CLA12B, CLA12C, CLA13, CLA1B, EN1A, EN8, EN9, EN14, EN19, EN24, EN32B, PD13CMA, N5CM | 1117, 4130, 4140, 4340, 6150, 5140, WC6, LCB, Gr.13Q, 8620, 8625, 8630, 8640, H13 | SCM415, SCM435, SCM440, SCM445, SKS3 | GS20Mn5, GS15CrNi6, GS16MnCr5, GS25CrMo4V, GS42CrMo4, S50CrV4, 34CrNiMo6, 50CrMo4, G-X35CrMo17, 1.1131, 1.0037, 1.0122, 1.2162, 1.2542, 1.6511, 1.6523, 1.6580, 1, 1,713. 1.7225, 1.7227, 1.7228, 1.7231, 1.7321, 1.8519, ST37, ST52 |
| Bakin Karfe na Ferritic | 1Cr17, 022Cr12, 10Cr17, | Saukewa: ANC1B | 430, 431, 446, CA-15, CA6N, CA6NM | SCS1, SCS1X, SCS3, CS3X, SCS4, SCS5, SCS6 | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Martensitic Bakin Karfe | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | ANC1C, ANC2 | 410, 420, 430, 440B, 440C | SCS2, SCS2A | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| Austenitic bakin karfe | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | ANC3A, ANC3B, ANC3ALC, ANC3AFC, ANC3BFC, ANC4B, ANC4BFC, ANC20, 316C12, 316S16, 316C16, 347C17 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | SCS11, SCS13, SCS14, SCS14A, SCS16, SCS16A, SCS18, SCS21, SCS35 | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 80. 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Hazo Hardening Bakin Karfe | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | ANC20, ANC21, ANC22 | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | SCS24, SCS32 | 1.4542 |
| Babban Mn Karfe | ZGMn13-1, ZGMn13-3, ZGMn13-5 | BW10 | B2, B3, B4 | SCMnH1, SCMnH11, SCMnH21 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Duplex Bakin Karfe | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | Saukewa: SCS10 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 | |
| Kayan aiki Karfe | Cr12 | A5, H12, S5 | SKD11, SKH9, SKH51 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 | |
| Karfe Resistant Heat | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | Bayani na ANC5A | 309, 310, CK20, CH20, HK30 | SCH1, SCH2, SCH11, SCH13, SCH15, SCH21, SCH22, SCH24, SCH41, | 1.4826, 1.4828, 1.4855, 1.4865 |
| Nickel Base Alloy | ANC19 | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, Farashin 625 | SCH43, SCH44, SCH45, | 2.4815, 2.4879, 2.4680 | |
| Aluminum Alloy | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | AC3A, AC4A, AC4C | G-AlSi7Mg, G-Al12 | |
| Alloy na Copper | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | CZ125, CZ102, CZ107, CZ124, CZ122 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | C2100, C2300, C2700, C3560, C3771, C5212, C5111 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Cobalt Base Alloy | UMC50, 670, Darasi na 31 | 2.4778 | |||
Kusan yawancin ƙarfe na ƙarfe da mara ƙarfe da gami ana iya jefa su ta hanyar simintin saka hannun jari. Amma, a wurin da muka rasa kakin simintin gyaran kafa, mun fi jefa nickel base gami, cobalt base alloys, carbon karfe, gami karfe, bakin karfe, super duplex bakin karfe, launin toka simintin, ductile jefa baƙin ƙarfe, aluminum gami da tagulla. Bugu da ƙari, wasu aikace-aikacen suna buƙatar amfani da wasu na'urori na musamman waɗanda aka yi amfani da su a cikin yanayi mara kyau. Waɗannan gami, irin su Titanium da Vanadium, suna biyan ƙarin buƙatun waɗanda ba za a iya cimma su tare da daidaitattun allunan Aluminum ba. Misali, ana amfani da alluran Titanium sau da yawa don kera ruwan turbine da vanes don injinan sararin samaniya. Cobalt-base da Nickel-base alloys (tare da nau'ikan abubuwa na biyu da aka ƙara don cimma takamaiman ƙarfi-ƙarfi, lalata-ƙarfi da kaddarorin zafin jiki), ƙarin nau'ikan simintin ƙarfe ne.
| Bayanan Fasaha na Simintin Zuba Jari a RMC Foundry | |
| R & D | Software: Solidworks, CAD, Procast, Pro-e |
| Lokacin Jagora don Ci gaba da Samfura: kwanaki 25 zuwa 35 | |
| Narke Karfe | Bakin Karfe na Ferritic, Bakin Karfe Martensitic, Bakin Karfe Austenitic, Hazo Hardening Bakin Karfe, Duplex Bakin Karfe |
| Karfe Karfe, Bakin Karfe, Karfe na Kayan aiki, Karfe Resistant Heat, | |
| Alloy na Nickle-base, Aluminum Alloy, Copper-base Alloy, Cobalt-base Alloy | |
| Ƙarfe Standard | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Kayayyakin Ginin Shell | Silica Sol (Silica Precipitated Silica) |
| Gilashin Ruwa (Sodium Silicate) | |
| Cakuduwar Silica Sol da Gilashin Ruwa | |
| Sigar Fasaha | Nauyin yanki: 2 gram zuwa gram 200 |
| Matsakaicin Girma: 1,000 mm don Diamita ko Tsayi | |
| Min bangon kauri: 1.5mm | |
| Ƙunƙarar Simintin Ɗaukaka: Ra 3.2-6.4, Ƙunƙarar Mashina: Ra 1.6 | |
| Haƙuri na yin Simintin gyaran kafa: VDG P690, D1/CT5-7 | |
| Haƙuri na Machining: ISO 2768-mk/IT6 | |
| Core Inner: Ceramic Core, Urea Core, Water Soluble Wax Core | |
| Maganin Zafi | Daidaita, zafin jiki, ƙushewa, ɓarnawa, Magani, Ƙarfafawa. |
| Maganin Sama | Watsawa, Yashi / Harbin fashewa, Tushen tutiya, Nickel Plating, Jiyya na Oxidation, Foda, Zanen foda, Geormet, Anodizing |
| Gwajin Girma | CMM, Vernier Caliper, Ciki Caliper. Zurfin Gage, Tsawon Tsayi, Go/Ba Go Gage, Gyaran Gyaran Jiki na Musamman |
| Binciken Kimiyya | Binciken Tarin Sinadarai (Abubuwan sinadarai 20), Binciken Tsafta, Binciken Radiyo na X-ray, Analyzer Carbon-sulfur |
| Duban Jiki | Ma'auni mai ƙarfi, Tsayayyen Blancing, Kayayyakin Injini (Tauri, Ƙarfin Haɓaka, Ƙarfin Tensile), Tsawaitawa |
| Ƙarfin samarwa | Fiye da ton 250 a kowane wata, fiye da ton 3,000 a shekara. |
Alloy na tushen nickel yana nufin babban gami tare da nickel azaman matrix (gaba ɗaya mafi girma fiye da 50%) da jan ƙarfe, molybdenum, chromium da sauran abubuwa azaman abubuwan haɗin gwiwa. Babban abubuwan da aka haɗa da abubuwan haɗin gwiwar nickel sune chromium, tungsten, molybdenum, cobalt, aluminum, titanium, boron, zirconium da sauransu. Daga cikin su, Cr, Al, da dai sauransu, yafi taka wani anti-hadawan abu da iskar shaka sakamako, da sauran abubuwa da m bayani ƙarfafa, hazo ƙarfi da hatsi iyaka ƙarfafa. Alloys tushen nickel galibi suna da tsarin austenitic. A cikin yanayin m bayani da tsufa magani, akwai kuma intermetallic bulan da karfe carbonitrides a kan austenite matrix da hatsi iyakoki na gami.
Abubuwan da ake amfani da su na nickel suna da ƙarfi mai ƙarfi da juriya mai kyau na iskar shaka, juriya na lalata da kuma juriya mai girma a cikin kewayon 650 zuwa 1000 ° C. Alloy na tushen nickel shine gama gari na gama-gari na juriya mai zafi. Abubuwan da ake amfani da su na nickel sun kasu kashi-kashi zuwa gadaje masu jure zafi na nickel, abubuwan da ke da alaƙa da lalatawar nickel, gami da abubuwan da ke da alaƙa da nickel, gami da ƙayyadaddun ƙayyadaddun ƙirar nickel bisa ga manyan kaddarorin su. Nickel tushen superalloys, baƙin ƙarfe-tushen superalloys da kuma nickel tushen superalloys gaba ɗaya ake magana da su a matsayin high-zazzabi gami. Don haka, ana kiran superalloys na tushen nickel a matsayin gami na tushen nickel. Abubuwan da ake amfani da su na superalloy na tushen nickel ana amfani da su sosai a cikin jirgin sama, sararin samaniya, man fetur, sinadarai, makamashin nukiliya, ƙarfe, marine, kare muhalli, injina, lantarki da sauran fannoni. Maki da hanyoyin maganin zafi da aka zaɓa don sassa daban-daban na inji za su bambanta.
Gabaɗaya ana yin alluran tushen nickel ta hanyar simintin saka hannun jari. Maki na gama gari na tushen alluran nickel don simintin gyare-gyare sune kamar haka:
1) Ni-Cr-Mo gami, Hastelloy jerin C-276, C-22, C-2000, C-4, B-3
2) Ni-Cr gami: Inconel 600, Inconel 601,Farashin 625, Inconel 718, Inconel X 750, Incoloy 800, Incoloy 800H, Incoloy 800HT, Incoloy 825;
3) Ni-Cu alloy, Monel 400, Monel K500
| Ayyuka | Bayani |
| Sabis na Jiyya na Sama | Rufe foda, Anodization, Electrophotesis, Chrome Plating, Painting, Sandar iska mai ƙarfi, Nickel Plating, Plating Zinc, Baƙar fata, gogewa, bluing, Geormet, Zintek, da sauransu. |
| CNC Precision Machining Services | Lathing, niƙa, Juyawa, Honing, hakowa, m, tapping, Wire Electrode Yanke, Nika...da dai sauransu. |
| Dubawa da Kula da ingancin | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Seling Matsa lamba Tester, Carbon Sulfur Analyzer, Metallurgical Microscope, Press Force Tester...da sauransu. |
Aikace-aikacen Sassan Simintin Ɗabi'ar Mu da Machining:
- Abubuwan Mota: Birki Disc, Haɗa sandar, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Wheels, Tace Housing, CV hadin gwiwa Housing, Kulle Kulle.
- Sassan Motoci: Rocker Arms, Mai watsa Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
- Sassan Ruwa: Na'ura mai aiki da karfin ruwa Pump, Gerotor Housing, Vane, Bushing, Na'ura mai aiki da karfin ruwa Tank, Hydraulic Silinda Head, Hydraulic Silinda Triangle Bracket.
- Injin Noma da Sassan tarakta: Gidajen Gear, Murfin Gear, Haɗin Sanda, Sanda mai ƙarfi, Toshe Inji, Murfin Inji, Gidajen Pump, Bracket, Hanger, Hook, Bracket.
- Jiragen kasa da na MotociGidajen Shock Absorber, Shock Absorber Cover, Draft Gear Housing, Draft Gear Cover, Wedge and Cone, Wheel, Birke Systems, Handles, Guides.
- Sassan Injinan Gina: Gear, Wurin zama mai ɗaukar nauyi, famfo na Gear, Gidajen Gearbox, Murfin Gearbox, Flange, Bushing, Boom Silinda, Bracket Support, Tankin Na'ura mai ɗaukar nauyi, Haƙoran Guga, Guga.
- Sassan Kayan Aiki: Dabarun, Caster, Bracket, Na'ura mai aiki da karfin ruwa Silinda, Forklift Spare Parts, Kulle Case,
- Valve da Pump Parts: Bawul Jiki (Gida), Butterfly Valve Disc, Ball Valve Housing, Flange, Connector, Camlock, Buɗe Impeller, Rufe Impeller, Pump Housing (jiki), famfo Cover.
