Simintin simintin gyare-gyaren ƙarfe da aka yi ta hanyar ɓataccen tsarin simintin kumfa daga kamfanin simintin simintin gyare-gyare na kasar Sin.
Lost Foam Casting, wanda kuma ake kira Lost Foam Casting (LFC) ko Full Mold Casting, wani nau'in simintin simintin gyare-gyare ne (EPC) tare da busasshen aikin simintin yashi. EPC wani lokaci yana iya zama gajere don Simintin Tsarin Tsara Tsara saboda bacewar ƙirar kumfa sau ɗaya kawai. Bayan an gama tsarin kumfa ta hanyar injina na musamman, sannan ana lulluɓe ƙirar filastik ɗin kumfa tare da abin rufe fuska don samar da harsashi mai ƙarfi don tsayayya da narkakken ƙarfe. Ana sanya tsarin kumfa tare da bawo a cikin akwatin yashi, kuma a cika shi da yashi bushe a kusa da su. A lokacin da ake zubawa, ƙarfe mai zafi mai zafi yana sa tsarin kumfa ya zama pyrolyzed kuma ya "bace" kuma ya mamaye kogon fita na tsarin, kuma a ƙarshe an sami simintin gyare-gyaren da ake so.
| Tsarin yin simintin gyare-gyare | Ƙarfin Shekara / Tons | Babban Kayayyakin | Simintin Nauyi | Matsayin Haƙuri na Girma (ISO 8062) | Maganin Zafi | |
| Green Sand Casting | 6000 | Ƙarfe mai launin toka, Ƙarfe na Cast, Cast Al, Brass, Cast Karfe, Bakin Karfe | 0.3 zuwa 200 kg | Saukewa: CT11-CT14 | Daidaitawa, Ragewa, Zazzaɓi, Ragewa, Ƙarfafawa | |
| Yin Simintin Yashi Mai Rufaɗo (Shell Casting) | 0.66 zuwa 440 lbs | CT8 ~ CT12 | ||||
| Rasa Kakin Zuba Jari | Fitar Gilashin Ruwa | 3000 | Bakin Karfe, Carbon Karfe, Bakin Karfe, Brass, Aluminium, Bakin Karfe Duplex, Cast Iron | 0.1 zuwa 50 kg | CT5~CT9 | |
| 0.22 zuwa 110 lbs | ||||||
| Silica Sol Casting | 1000 | 0.05 zuwa 50 kg | CT4 ~ CT6 | |||
| 0.11 zuwa 110 lbs | ||||||
| Batar da Kumfa | 4000 | Bakin Karfe, Bakin Karfe, Alloy, Carbon Karfe, Bakin Karfe, Brass, Al | 10 zuwa 300 kg | CT8 ~ CT12 | ||
| 22 zuwa 660 lbs | ||||||
| Vacuum Casting | 3000 | Bakin Karfe, Bakin Karfe, Karfe Karfe, Karfe Karfe, Bakin Karfe | 10 zuwa 300 kg | CT8 ~ CT12 | ||
| 22 zuwa 660 lbs | ||||||
| Babban Matsi na Mutuwar Casting | 500 | Aluminum Alloys, Zinc Alloys | 0.1 zuwa 50 kg | CT4~CT7 | ||
| 0.22 zuwa 110 lbs | ||||||
Matakan Simintin Kumfa:
1- Yi amfani da kumfa don samar da tsarin kumfa da tsarin gating
2- Haɗe da alamu da masu gudu don samar da tsarin ƙirar ƙira
3- Dip fenti a kan module
4- bushe fenti
5- Sai ki saka modul a cikin akwatin yashi sannan ki cika shi da busasshiyar yashi
6- Vibrate gyare-gyare domin cika ramin da busasshiyar yashi sannan a datse yashi mai gyaggyarawa.
7- Zuba da narkakkarfa domin ya vapor da kumfa sannan a samar da simintin da ake so
8- Bayan simintin ya huce, a tsaftace simintin. Za a iya sake yin amfani da busasshiyar yashi
AmfaninBatar da Kumfa:
✔ Babban yancin ƙira don hadaddun simintin gyare-gyare
✔ Ba a buƙatar daftarin kusurwa don adana farashi mai yawa.
✔ Haɗin tsarin aikin kumfa za'a iya haɗa shi daga nau'ikan kumfa da yawa.
✔ Simintin kumfa da aka rasa shine tsari na siffa-tallafi kusa
✔ Babban sassauci ta hanyar gajeren lokutan saiti
✔ Tsawon EPS mold sabis na rayuwa, saboda haka ƙananan ƙimar kayan aiki
✔ Tattaunawa da farashin magani suna raguwa ta hanyar tsallake tsarin jiyya, sassan shigarwa, haɗin dunƙule, da dai sauransu.
✔ Fadada iyakokin aikace-aikace
CNC machining yana nufin tsarin injin da ake ci gaba ta hanyar Kula da Lamba na Kwamfuta (CNC a takaice). CNC na taimaka masa don isa ga daidaito mai tsayi tare da ƙarancin farashin aiki.Machiningshi ne kowane nau'i na matakai daban-daban wanda aka yanke wani yanki na albarkatun kasa zuwa siffar karshe da ake so ta hanyar sarrafa kayan cirewa. Hanyoyin da ke da wannan jigo na gama gari, cire kayan sarrafawa, a yau an san su gaba ɗaya da masana'antu masu rahusa, a bambanta daga hanyoyin haɓaka kayan sarrafawa, waɗanda aka sani da masana'anta ƙari.
Daidai abin da ɓangaren "sarrafawa" na ma'anar zai iya bambanta, amma kusan koyaushe yana nuna amfani da kayan aikin inji (ban da kawai kayan aikin wuta da kayan aikin hannu). Wannan tsari ne da ake amfani da shi don kera kayan ƙarfe da yawa, amma kuma ana iya amfani da shi akan kayan kamar itace, robobi, yumbu, da kuma abubuwan da aka haɗa. Kayan aikin CNC ya ƙunshi matakai daban-daban kamar niƙa, juyawa, lathing, hakowa, honing, niƙa ... da sauransu.
Hakanan ana kiran mashin daidaitaccen mashin ɗin, injinan CNC na iya kaiwa ga daidaito mai tsayi a juriyar jumhuriya da juriyar juzu'i. Tare da injunan mu na CNC da Cibiyoyin Machining Horizontal Machining (HMC) da Cibiyoyin Machining (VMC), kusan muna iya saduwa da duk makin haƙurin da kuke buƙata.
| CNC Daidaitaccen Machining Capabilities | ||||
| Kayayyakin aiki | Yawan | Girman Rage | Ƙarfin shekara | Daidaito Gabaɗaya |
| Cibiyar Injin Injiniya (VMC) | 48 sets | 1500mm × 1000mm × 800mm | ton 6000 ko guda 300000 | ± 0.005 |
| Horizontal Machining Center (VMC) | 12 sets | 1200mm × 800mm × 600mm | Ton 2000 ko guda 100000 | ± 0.005 |
| Injin CNC | 60 sets | Mafi girman juyawa. φ600mm | Ton 5000 ko guda 600000 | |
Akwai Kayan Karfe na Ferrous donAbubuwan Machining Mahimmanci:
• Ƙarfe da ta haɗa da baƙin ƙarfe mai launin toka da baƙin ƙarfe
• Karfe Carbon daga ƙananan ƙarfe na carbon, matsakaicin carbon karfe da babban carbon karfe.
• Karfe Alloys daga daidaitattun maki zuwa maki na musamman akan buƙata.
• Aluminum da kayan aikin su
• Bras da Copper
• Zinc da kayan aikin su
• Bakin Karfe, Duplex, Karfe mai jurewa, Karfe mai zafin jiki.
Thedaidai machining bitara RMC yana kulawa mai yiwuwa mataki mafi mahimmanci a cikin sarkar kayan aiki bayan simintin gyare-gyare. Cibiyoyin injin CNC na zamani na tsaye da kwance da sauran injunan CNC na iya tabbatar da daidaiton simintin gyare-gyare da kuma ba da tabbacin an gama simintin na'ura akan lokaci. Dukkanin injuna an tsara su da kyau kuma ana ɗaukar su cikin samarwa a ingantaccen samarwa da kuma kyawawan halaye masu tsada. Idan an buƙata, za a iya auna duk ma'aunin injin ta CMM kuma ana iya bayar da rahotanni masu alaƙa kamar yadda buƙatun abokin ciniki ke buƙata.
Aikace-aikace na MuCasting na al'adada Machining Parts:
1. Abubuwan Mota:Birki Disc, Haɗa sandar, Drive Axle, Drive Shaft, Sarrafa Hannu, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, ƙafafun, Tace Housing, CV hadin gwiwa Housing, Kulle Kulle.
2. Sassan Motoci: Rocker Arms, Mai watsa Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
3. Sassan Ruwa: Na'ura mai aiki da karfin ruwa Pump, Gerotor Housing, Vane, Bushing, Na'ura mai aiki da karfin ruwa Tank, Hydraulic Silinda Head, Hydraulic Silinda Triangle Bracket.
4. Injin Noma da Sassan tarakta: Gidajen Gear, Murfin Gear, Haɗin Sanda, Sanda mai ƙarfi, Toshe Inji, Murfin Inji, Gidajen Pump, Bracket, Hanger, Hook, Bracket.
5. Jiragen kasa da na MotociGidajen Shock Absorber, Shock Absorber Cover, Draft Gear Housing, Draft Gear Cover, Wedge and Cone, Wheel, Birke Systems, Handles, Guides.
6. Sassan Injinan Gina: Gear, Wurin zama mai ɗaukar nauyi, famfo na Gear, Gidajen Gearbox, Murfin Gearbox, Flange, Bushing, Boom Silinda, Bracket Support, Tankin Na'ura mai ɗaukar nauyi, Haƙoran Guga, Guga.
7. Sassan Kayan Aiki: Dabarun, Caster, Bracket, Na'ura mai aiki da karfin ruwa Silinda, Forklift Spare Parts, Kulle Case,
8. Valve da Pump Parts: Bawul Jiki (Gida), Butterfly Valve Disc, Ball Valve Housing, Flange, Connector, Camlock, Buɗe Impeller, Rufe Impeller, Pump Housing (jiki), famfo Cover.
Sabis na Injin Injiniya
