Babban asarar kumfa na simintin simintin simintin gyare-gyaren motocinlaunin toka simintin ƙarfebisa ga zane-zane da buƙatunku (sinadaran sinadarai na kayan, kayan aikin injiniya da ake buƙata, juriya, jiyya mai zafi da jiyya na ƙasa), ana amfani da murfin akwati mai nauyi mai nauyi.
Lost Foam Casting, wanda kuma ake kira Lost Foam Casting (LFC) ko Full Mold Casting, wani nau'in simintin simintin gyare-gyare ne (EPC) tare da busasshen aikin simintin yashi. EPC wani lokaci yana iya zama gajere don Simintin Tsarin Tsara Tsara saboda bacewar ƙirar kumfa sau ɗaya kawai. Bayan an gama tsarin kumfa ta hanyar injina na musamman, sannan ana lulluɓe ƙirar filastik ɗin kumfa tare da abin rufe fuska don samar da harsashi mai ƙarfi don tsayayya da narkakken ƙarfe. Ana sanya tsarin kumfa tare da bawo a cikin akwatin yashi, kuma a cika shi da yashi bushe a kusa da su. A lokacin da ake zubawa, ƙarfe mai zafi mai zafi yana sa tsarin kumfa ya zama pyrolyzed kuma ya "bace" kuma ya mamaye kogon fitowar tsarin, kuma a ƙarshegama simintin gyare-gyaren da ake soana samunsu.
Bataccen Simintin Kumfa vs Vacuum Casting | ||
Abu | Batar da Kumfa | Vacuum Casting |
Dace da Castings | Simintin gyare-gyare kanana da matsakaita tare da hadaddun cavities, kamar toshe injin, murfin injin | Matsakaici da manyan simintin gyare-gyare tare da ƴan ko babu kogo, kamar simintin ƙarfe na ƙarfe, gidaje na axle na simintin ƙarfe |
Samfura da Faranti | Hanyoyin kumfa da aka yi ta hanyar gyare-gyare | Samfura tare da akwatin tsotsa |
Akwatin Sand | Shaye-shaye na kasa ko biyar | Shaye-shaye na bangarori hudu ko tare da bututun shaye-shaye |
Fim ɗin Fim | An rufe murfin saman da fina-finai na filastik | Dukkan bangarorin biyu na rabi na akwatin yashi an rufe su da fina-finai na filastik |
Kayan shafawa | Fenti na tushen ruwa tare da rufi mai kauri | Fenti na tushen barasa tare da murfin bakin ciki |
Yashi Molding | Yashi mai bushewa | Yashi bushe mai kyau |
Gyaran Jijjiga | 3D Jijjiga | Vibration na tsaye ko a tsaye |
Zubawa | Zuba Mara Kyau | Zuba Mara Kyau |
Tsarin Yashi | Rage matsa lamba mara kyau, juya akwatin don sauke yashi, sannan a sake amfani da yashi | Sauke matsa lamba mara kyau, sannan busassun yashi ya faɗi cikin allon, kuma ana sake yin amfani da yashi |
Simintin simintin gyare-gyaren ƙarfe ne na ƙarfe-carbon simintin simintin gyare-gyare tare da sauran abubuwan da aka yi ta hanyar narke ƙarfen alade, tarkace, da sauran ƙari. Don bambanta da karfe da simintin ƙarfe, ana siffanta simintin simintin a matsayin simintin simintin gyare-gyare tare da abun cikin carbon (min 2.03%) wanda ke tabbatar da ƙaƙƙarfan lokaci na ƙarshe tare da canjin eutectic. Ya danganta da ƙayyadaddun sinadarai, simintin gyare-gyare na iya zama marasa ganuwa ko ganuwa. Bakin ƙarfe na baƙin ƙarfe ya fi fadi, kuma sun ƙunshi ko dai mafi girman adadin abubuwan gama gari, irin su silicon da manganese, ko ƙari na musamman, irin su nickel, chromium, aluminum, molybdenum, tungsten, jan karfe, vana-dium, titanium, da ƙari. wasu. Gabaɗaya magana, baƙin ƙarfe na simintin za a iya raba shi zuwa baƙin ƙarfe mai launin toka, ƙarfe mai ducitle (iron nodular), farin simintin ƙarfe, ƙaramin graphite ƙarfe da baƙin ƙarfe mai yuwuwa.
Ƙasa | Daidaitawa | Kwatankwacin Darajojin Simintin Ƙarfe na Grey | ||||||
ISO | ISO 185 | 100 | 150 | 200 | 250 | 300 | 350 | - |
China | GB 9439 | HT100 | HT150 | HT200 | HT250 | HT300 | HT350 | - |
Amurka | ASTM A48 | - | NO.20 | NO.30 | NO.35 | NO.40 | NO.50 | NO.55 |
NO.25 | NO.45 | NO.60 | ||||||
Jamus | DIN 1691 | GG10 | GG15 | GG20 | GG25 | GG30 | GG35 | GG40 |
Austria | ||||||||
Bature | EN 1561 | EN-GJL-100 | EN-GJL-150 | EN-GJL-200 | EN-GJL-250 | EN-GJL-300 | EN-GJL-350 | |
Japan | Saukewa: G5501 | Farashin FC100 | Farashin FC150 | FC200 | Farashin FC250 | FC300 | Farashin FC350 | - |
Italiya | Farashin UNI5007 | G10 | G15 | G20 | G25 | G30 | G35 | - |
Faransa | Saukewa: A32-101 | - | Saukewa: FGL150 | Saukewa: FGL200 | Saukewa: FGL250 | Saukewa: FGL300 | Saukewa: FGL350 | Saukewa: FGL400 |
UK | Farashin BS1452 | 100 | 150 | 200 | 250 | 300 | 350 | - |
Indiya | IS 210 | - | FG150 | FG200 | Saukewa: FG260 | FG300 | Saukewa: FG350 | FG400 |
Spain | UNF | - | FG15 | FG20 | FG25 | FG30 | FG35 | - |
Belgium | Farashin 830-01 | Saukewa: FGG10 | Saukewa: FGG15 | FGG20 | FGG25 | FGG30 | FGG35 | FGG40 |
Ostiraliya | Farashin AS1830 | - | T150 | T220 | T260 | T300 | T350 | T400 |
Sweden | Farashin SS1401 | O110 | O115 | O120 | O125 | O130 | O135 | O140 |
Norway | Farashin NS11100 | Saukewa: SJG100 | Saukewa: SJG150 | SJG200 | Saukewa: SJG250 | SJG300 | Saukewa: SJG350 | - |
Min. Ƙarfin Tensile (Mpa) | 100 | 150 | 200 | 250 | 300 | 350 | - |
Matakan Simintin Kumfa:
1- Yi amfani da kumfa don samar da tsarin kumfa da tsarin gating
2- Haɗe da alamu da masu gudu don samar da tsarin ƙirar ƙira
3- Dip fenti a kan module
4- bushe fenti
5- Sai ki saka modul a cikin akwatin yashi sannan ki cika shi da busasshiyar yashi
6- Vibrate gyare-gyare domin cika ramin da busasshiyar yashi sannan a datse yashi mai gyaggyarawa.
7- Zuba da narkakkarfa domin ya vapor da kumfa sannan a samar da simintin da ake so
8- Bayan simintin ya huce, a tsaftace simintin. Za a iya sake yin amfani da busasshiyar yashi
Amfanin Simintin Kumfa:
✔ Babban yancin ƙira don hadaddun simintin gyare-gyare
✔ Ba a buƙatar daftarin kusurwa don adana farashi mai yawa.
✔ Haɗin tsarin aikin kumfa za'a iya haɗa shi daga nau'ikan kumfa da yawa.
✔ Simintin kumfa da aka rasa shine tsari na siffa-tallafi kusa
✔ Babban sassauci ta hanyar gajeren lokutan saiti
✔ Tsawon EPS mold sabis na rayuwa, saboda haka ƙananan ƙimar kayan aiki
✔ Tattaunawa da farashin magani suna raguwa ta hanyar tsallake tsarin jiyya, sassan shigarwa, haɗin dunƙule, da dai sauransu.
✔ Fadada iyakokin aikace-aikace
Karfe da Alloys Za a iya Fitar taTsarin Simintin Kumfa da Ya ɓace:
• Ƙarfe mai launin toka mai launin toka, Ƙarfin Simintin Ruwa
Karfe Karfe: Low carbon, matsakaici carbon da high carbon karfe
• Cast Karfe Alloys: Low gami karfe, high gami karfe, musamman gami karfe
• Aluminum da kayan aikin su
• Brass & Copper.
Masana'antu Bataccen Simintin Kumfa da Aka Yi Amfani da shi Don:
Kamar yadda aka ambata a sama, ɓataccen simintin kumfa ya dace musamman don samar da simintin bango mai girma da kauri. Suna hidima galibi damanyan motoci, Jirgin kasa na layin dogo, injinan gini da sauran injuna masu nauyi tare da buƙatun hadadden tsarin simintin gyare-gyaren da ake so.
Hakuri da Juyin Halitta ta Hanyar Simintin Kumfa mai Rushe:
Gabaɗaya magana, juriyar yin simintin simintin kumfa da aka rasa ya fiyashi simintin, amma ya fi muni fiye da simintin gyare-gyaren harsashi da tsarin simintin gasa. Don kafuwar mu, a zahiri muna iya cimma maki masu zuwa. Amma muna so mu yi magana da kai takamaiman simintin gyare-gyare sannan mu yanke shawarar adadin lambobin da za mu iya samar muku.
✔ DCT Grade ta Lost Foam Casting: CTG9 ~ CTG13
✔ GCT Grade ta Lost Foam Casting: CTG5 ~ CTG8
Ayyuka | Bayani |
Sabis na Jiyya na Sama | Rufe foda, Anodization, Electrophotesis, Chrome Plating, Painting, Sandar iska mai ƙarfi, Nickel Plating, Plating Zinc, Baƙar fata, gogewa, bluing, Geormet, Zintek, da sauransu. |
CNC Precision Machining Services | Lathing, niƙa, Juyawa, Honing, hakowa, m, tapping, Wire Electrode Yanke, Nika...da dai sauransu. |
Dubawa da Kula da ingancin | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Seling Matsa lamba Tester, Carbon Sulfur Analyzer, Metallurgical Microscope, Press Force Tester...da sauransu. |
Tsarin samarwa | Ƙarfin Shekara / Tons | Babban Kayayyakin | Simintin Ma'aunin nauyi | |
Yashi Casting | 6000 | Grey Iron, Iron Ductile, Aluminium, Brass | 0.3 zuwa 200 kg | |
0.66 zuwa 440 lbs | ||||
Batar da Kumfa | 4000 | Ƙarfe mai launin toka, Ƙarfin Ƙarfe, Ƙarfe Alloys | 10 zuwa 300 kg | |
22 zuwa 660 lbs | ||||
Simintin Zuba Jari (Lost Wax Simintin Ɗaukaka) | Fitar Gilashin Ruwa | 3000 | Karfe Karfe, Karfe Alloys,Bakin Karfe, Brass | 0.1 zuwa 50 kg |
0.22 zuwa 110 lbs | ||||
Silica Sol Casting | 1000 | Karfe Karfe, Bakin Karfe, Bakin Karfe, Brass | 0.05 zuwa 50 kg | |
0.11 zuwa 110 lbs |

Hanyoyin Kumfa don Yin Simintin Ɗaukaka

Tsarin Simintin Kumfa Na Bace

Sabis na Injin Injiniya

Kayayyakin Injin Ƙarfe
