Custom gami karfe simintin inji kayayyakin gyara taasarar kakin zuma tsarin simintin gyaran kafa. tare da gilashin ruwa (maganin ruwa na sodium silicate) azaman kayan ɗaure don yin harsashi. Ingancin yin harsashi yana tasiri daidaiton simintin gyare-gyare na ƙarshe don haka tsari ne mai mahimmanci yayin jefa jari. Ingancin harsashi yana da alaƙa kai tsaye da taurin kai da juriyar juzu'i na simintin ƙarshe. Sabili da haka, yana da muhimmin aiki ga ma'aunin simintin gyare-gyaren zuba jari don zaɓar hanyar masana'anta da ta dace don harsashi.Dangane da manne daban-daban ko kayan ɗaure don yin harsashi na ƙira, ana iya raba gyare-gyaren simintin saka hannun jari zuwa bawo mai mannewa na gilashin ruwa, harsashi na silica sol, ethyl silicate m bawo da ethyl silicate-silica sol composite bawo. Waɗannan hanyoyin yin samfuri sune hanyoyin da aka fi amfani da su wajen yin simintin zuba jari.
Mold Shell ta Gilashin Ruwa (maganin ruwa na sodium silicate)
Simintin saka hannun jarin da aka samar da simintin harsashi na ruwa yana da ƙaƙƙarfan yanayin ƙasa, daidaito mara ƙarancin girma, gajeriyar zagayowar harsashi da ƙarancin farashi. Wannan tsari da ake amfani da ko'ina a simintin carbon karfe, low gami karfe, aluminum gami da tagulla gami.
Mold Shell ta Silica Sol Shell (watsewar barbashi na silica-sikelin nano a cikin ruwa ko sauran ƙarfi)
Simintin saka hannun jari na silica sol yana da ƙarancin ƙazanta, daidaito mai girma, da tsayin daka na yin harsashi. Ana amfani da wannan tsari sosai a cikin simintin gyare-gyare mai zafi mai zafi mai zafi, simintin ƙarfe na ƙarfe, simintin ƙarfe, simintin ƙarfe, simintin ƙarfe, ƙananan simintin ƙarfe, simintin allo na aluminum da simintin ƙarfe na ƙarfe.
Mold Shell ta Ethyl Silicate Shell
A cikin simintin saka hannun jari, simintin gyare-gyaren da aka yi ta amfani da ethyl silicate a matsayin mai ɗaure don sanya harsashi ya kasance da ƙarancin tarkace, daidaito mai girman girma, da tsayin daka na yin harsashi. Ana amfani da wannan tsari sosai a cikin simintin gyare-gyaren gami da zafi mai jure zafi, simintin ƙarfe mai jure zafi, simintin ƙarfe, simintin ƙarfe, simintin ƙarfe, simintin ƙarfe mara nauyi, simintin allo na aluminum da simintin ƙarfe na ƙarfe.
Karfe na carbon, ƙaramin gami da simintin ƙarfe na kayan aiki ana amfani da su a da yawaaikace-aikacen masana'antuda muhalli. Tare da maki masu yawa, ƙarfe da kayan haɗin gwiwar su za a iya magance zafi don inganta yawan amfanin ƙasa da ƙarfin ƙwanƙwasa; kuma, daidaita taurin ko ductility zuwa aikace-aikacen injiniyan buƙatun ko kaddarorin injin da ake so.
Simintin gyare-gyaren simintin gyare-gyaren gami da saka hannun jari sune sassa na simintin simintin gyare-gyaren da aka yi ta hanyar simintin saka hannun jari na kakin zuma wanda aka yi da ƙarfe mai jure lalacewa. A RMC Foundry, manyan hanyoyin simintin yashi da za mu iya amfani da su don lalacewa gami da ƙarfe mai jurewa sune simintin yashi kore, simintin yashi mai rufi, simintin yashi mai gasa, ɓataccen simintin kumfa, zubar da ruwa da simintin saka hannun jari. The zafi magani, surface jiyya da CNC machining suna kuma samuwa a mu factory kamar yadda ta your zane da bukatun.
Daga cikin nau'ikan simintin simintin gyare-gyare iri-iri, ƙarfen simintin gyare-gyaren da ba shi da juriya, ƙarfe ne da ake amfani da shi sosai. Simintin gyare-gyaren simintin gyare-gyare yana inganta juriya na simintin ƙarfe ta hanyar ƙara abun ciki daban-daban na abubuwan haɗakarwa, kamar manganese, chromium, carbon, da sauransu, zuwa ga gami. A lokaci guda kuma, juriyar lalacewa na simintin ƙarfe mai jure lalacewa shima ya dogara da hanyar maganin zafi da ginin ginin ke amfani da shi da tsarin simintin.
Dangane da halaye daban-daban na lalacewa, za a iya raba lalacewa na simintin ƙarfe zuwa lalacewa mai ƙyalli, lalacewa mai mannewa, gajiyar gajiya, lalacewa da lalacewa. Ana amfani da simintin gyare-gyaren ƙarfe da ke da juriya a cikin filayen masana'antu tare da hadaddun yanayin aiki da manyan buƙatun aikin injiniya, kamar hakar ma'adinai, ƙarfe, gini, wutar lantarki, petrochemical, kiyaye ruwa, noma da masana'antar sufuri. Ana amfani da simintin gyare-gyaren ƙarfe da ke da juriyar sawa a cikin yanayin abrasion tare da wani nau'in tasiri, kamar kayan niƙa, tonawa, murkushewa, tarakta, da sauransu.
Kwatankwacin Darajojin Cast Alloy Karfe daga Kasuwanni Daban-daban | |||||||||
KURUNIYA | AISI | W-tafi | DIN | BS | SS | AFNOR | UNE / IHA | JIS | UNI |
Ƙananan Ƙarfe Karfe | 9255 | 1.0904 | 55 ku 7 | 250 A53 | 2090 | 55 S7 | 56 Si7 | - | 5SSi8 |
1335 | 1.1167 | 36mn 5 | 150 M36 | 2120 | 40m5 ku | 36mn5 | SMn 438 (H) | - | |
1330 | 1.1170 | 28mn 6 | 150 M28 | - | 20m5 ku | - | SCMn1 | C28MN | |
P4 | 1.2341 | X6 CrMo 4 | - | - | - | - | - | - | |
52100 | 1.3505 | 100 cr 6 | 534 a 99 | 2258 | 100C6 | F.131 | SUJJ 2 | 100Cr6 | |
A204A | 1.5415 | 15 Mo 3 | Farashin 1501240 | 2912 | 15 d3 | 16 Mo3 | STBA 12 | 16Mo3 KW | |
8620 | 1.6523 | 21 NiCrMo 2 | 805M 20 | 2506 | 20 NCD | F.1522 | SNCM 220 (H) | 20NiCrMo2 | |
8740 | 1.6546 | 40NiCrMo22 | 311-Nau'i na 7 | - | 40 NCD2 | F.129 | Farashin SNCM240 | 40NiCrMo2(KB) | |
- | 1.6587 | 17CrNiMo6 | 820 a 16 | - | 18 NCD6 | 14NiCrMo13 | - | - | |
5132 | 1.7033 | 34 kr 4 | 530 A 32 | - | 32c4 ku | 35Cr4 | SCr430 (H) | 34Cr4 (KB) | |
5140 | 1.7035 | 41 cr 4 | 530 A 40 | - | 42c2 ku | 42 kr 4 | SCr 440 (H) | 40Cr4 | |
5140 | 1.7035 | 41 cr 4 | 530 A 40 | - | 42c2 ku | 42 kr 4 | SCr 440 (H) | 41Cr4 KB | |
5140 | 1.7045 | 42 kr 4 | 530 A 40 | 2245 | 42C4 TS | F.1207 | Bayani na SC440 | - | |
5115 | 1.7131 | 16 MnCr 5 | (527 M 20) | 2511 | 16 MC 5 | F.1516 | - | 16MnCr5 | |
5155 | 1.7176 | 55 kr 3 | 527 a 60 | 2253 | 55c3 ku | - | SUP 9 (A) | 55Cr3 | |
4130 | 1.7218 | 25 CrMo 4 | 1717CDS 110 | 2225 | 25 CD4 | F.1251/55Cr3 | Saukewa: SCM420 | 25CrMo4 (KB) | |
4135 (4137) | 1.7220 | 35 CrMo 4 | 708 a 37 | 2234 | CD4 35 | 34 CrMo 4 | Saukewa: SCM432 | 34CrMo4KB | |
4142 | 1.7223 | 41 CrMo 4 | 708M 40 | 2244 | 42 CD 4 TS | 42 CrMo 4 | Saukewa: SCM440 | 41 CrMo 4 | |
4140 | 1.7225 | 42 CrMo 4 | 708M 40 | 2244 | CD40 4 | F.1252 | Saukewa: SCM440 | 40CrMo4 | |
4137 | 1.7225 | 42 CrMo 4 | 708M 40 | 2244 | 42 CD4 | F.1252 | Saukewa: SCM440 | 42CrMo4 | |
A387 12-2 | 1.7337 | 16 CrMo 4 4 | Farashin 1501620 | 2216 | 15 CD 4.5 | - | - | 12CrMo910 | |
- | 1.7361 | 32CrMo12 | 722M 24 | 2240 | CD30 12 | F.124.A | - | 30CrMo12 | |
A182 F-22 | 1.7380 | 10 CrMo9 10 | Farashin 1501622 | 2218 | 12 CD 9, 10 | F.155 / TU.H | - | 12CrMo9 10 | |
6150 | 1.8159 | 50 Crv 4 | 735 A 50 | 2230 | 50 CV 4 | F.143 | SUP 10 | 50CrV4 | |
- | 1.8515 | 31 CrMo 12 | 722M 24 | 2240 | CD30 12 | F.1712 | - | 30CrMo12 | |
- | - | - | - | - | - | - | - | - | |
Matsakaici Alloy Karfe | W1 | 1.1545 | C105W1 | BW1A | 1880 | Y 105 | F.5118 | SK 3 | C100 KU |
L3 | 1.2067 | 100Cr6 | BL 3 | (2140) | Y 100C 6 | F.520L | - | - | |
L2 | 1.2210 | 115 Crv 3 | - | - | - | - | - | - | |
P20+S | 1.2312 | 40CrMnMoS 8 6 | - | - | 40 CMD 8 + S | Saukewa: X210CrW12 | - | - | |
- | 1.2419 | 105WCr6 | - | 2140 | 105W C13 | F.5233 | SKS 31 | 107WCr5KU | |
O1 | 1.2510 | 100 MnCrW 4 | BO1 | - | 90MnWCrV5 | F.5220 | (SK53) | 95MnWCr5KU | |
S1 | 1.2542 | 45 WCrV 7 | BS1 | 2710 | 55W20 | F.5241 | - | 45WCrV8KU | |
4340 | 1.6582 | 34 CrNiMo 6 | 817 M40 | 2541 | 35 NCD6 | F.1280 | Farashin SNCM447 | 35NiCrMo6KB | |
5120 | 1.7147 | 20 MnCr 5 | - | - | 20MC 5 | - | - | - | |
- | - | - | - | - | - | - | - | - | |
Kayan aiki da Babban Alloy Karfe | D3 | 1.2080 | X210 Cr 12 | BD3 | 2710 | Z200C 12 | F.5212 | Farashin SKD1 | X210Cr13KU |
P20 | 1.2311 | 40CrMnMo 7 | - | - | 40 CMD 8 | F.5263 | - | - | |
H13 | 1.2344 | X40CrMoV 5 1 | BH13 | 2242 | Farashin 40CDV | F.5318 | Farashin SKD61 | X40CrMoV511KU | |
A2 | 1.2363 | Saukewa: X100CrMoV51 | BA2 | 2260 | Farashin CDV100 | F.5227 | SKD 12 | Saukewa: X100CrMoV51KU | |
D2 | 1.2379 | X155 CrMoV 12 1 | BD2 | 2310 | Farashin CDV160 | F.520.A | SKD11 | Saukewa: X155CrVMo121KU | |
D4 (D6) | 1.2436 | Saukewa: X210CrW12 | BD6 | 2312 | Z200 CD 12 | F.5213 | SKD 2 | X215CrW121KU | |
H21 | 1.2581 | Saukewa: X30WCrV93 | BH21 | - | Z30 WCV 9 | F.526 | Farashin SKD5 | X30WCrV 9 3 KU | |
L6 | 1.2713 | 55NiCrMoV 6 | - | - | 55 NCDV 7 | F.520.S | SKT4 | - | |
M 35 | 1.3243 | S6/5/2/5 | BM 35 | 2723 | 6-5-2-5 | F.5613 | Farashin SKH55 | Farashin HS6-5-5 | |
M 2 | 1.3343 | S6/5/2 | BM2 | 2722 | Z85 WDCV | F.5603 | Farashin SKH51 | Saukewa: HS6-5-2-2 | |
M 7 | 1.3348 | S2/9/2 | - | 2782 | 292 | - | - | Saukewa: HS2-9-2 | |
HW 3 | 1.4718 | X45CrSi 9 3 | 401 S45 | - | Z45 CS9 | F.3220 | SUH1 | X45CrSi8 | |
- | 1.7321 | 20 MoCr 4 | - | 2625 | - | F.1523 | - | 30CrMo4 | |
Ƙarfin Ƙarfin Ƙarfin Ƙarfi | A128 (A) | 1.3401 | G-X120 Mn 12 | BW10 | 2183 | Z120M 12 | F.8251 | Farashin SCMnH1 | GX120Mn12 |
Abubuwan iyawa naZuba Jari Cemin Foundry:
• Girman Girma: 1,000 mm × 800 mm × 500 mm
• Nauyin Nauyi: 0.5 kg - 100 kg
• Yawan Shekara: ton 2,000
• Kayayyakin Lantarki don Gina Shell: Silica Sol, Gilashin Ruwa da haɗe-haɗensu.
Haƙuri: Akan Buƙatar.
AmfaninAbubuwan Simintin Zuba Jari:
- Madalla da m surface gama
- Haƙurin juzu'i masu ƙarfi.
- Siffa masu rikitarwa da rikitarwa tare da sassauƙar ƙira
- Ƙarfin jefa bangon bakin ciki don haka ɓangaren simintin gyare-gyare mai sauƙi
- Zaɓin zaɓi na ƙarfe na simintin ƙarfe da gami (na ƙarfe da mara ƙarfe)
- Ba a buƙatar daftarin aiki a cikin ƙirar ƙira.
- Rage buƙatar injiniyoyi na biyu.
- Low kayan sharar gida.
Kayayyakin donZuba JariTsari a RMC Foundry | |||
Kashi | Babban darajar China | darajar Amurka | Jamus Grade |
Bakin Karfe na Ferritic | 1Cr17, 022Cr12, 10Cr17, | 430, 431, 446, CA-15, CA6N, CA6NM | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
Martensitic Bakin Karfe | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | 410, 420, 430, 440B, 440C | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
Austenitic bakin karfe | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 80. 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
Hazo Hardening Bakin Karfe | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | 1.4542 |
Duplex Bakin Karfe | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 |
Babban Mn Karfe | ZGMn13-1, ZGMn13-3, ZGMn13-5 | B2, B3, B4 | 1.3802, 1.3966, 1.3301, 1.3302 |
Kayan aiki Karfe | Cr12 | A5, H12, S5 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 |
Karfe Resistant Heat | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | 309, 310, CK20, CH20, HK30 | 1.4826, 1.4828, 1.4855, 1.4865 |
Alloy-base Alloy | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, INCOLOY600, Farashin 625 | 2.4815, 2.4879, 2.4680 | |
Aluminum Alloy | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | G-AlSi7Mg, G-Al12 |
Alloy na Copper | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
Cobalt-base Alloy | UMC50, 670, Darasi na 31 | 2.4778 |
HAKURI JIN JINI | |||
Inci | Millimeters | ||
Girma | Hakuri | Girma | Hakuri |
Har zuwa 0,500 | ±.004" | Har zuwa 12.0 | ± 0.10mm |
0.500 zuwa 1.000" | ±.006" | 12.0 zuwa 25.0 | ± 0.15mm |
1.000 zuwa 1.500" | ±.008" | 25.0 zuwa 37.0 | ± 0.20mm |
1.500 zuwa 2.000" | ±.010" | 37.0 zuwa 50.0 | ± 0.25mm |
2.000 zuwa 2.500" | ±.012" | 50.0 zuwa 62.0 | ± 0.30mm |
2.500 zuwa 3.500" | ±.014" | 62.0 zuwa 87.0 | ± 0.35mm |
3.500 zuwa 5.000" | ±.017" | 87.0 zuwa 125.0 | ± 0.40mm |
5.000 zuwa 7.500" | ±.020" | 125.0 zuwa 190.0 | ± 0.50mm |
7.500 zuwa 10,000" | ±.022" | 190.0 zuwa 250.0 | ± 0.57mm |
10.000 zuwa 12.500" | ±.025" | 250.0 zuwa 312.0 | ± 0.60mm |
12.500 zuwa 15.000 | ±.028" | 312.0 zuwa 375.0 | ± 0.70mm |